连续盒式气调真空包装机

盒碗式气调真空包装机使用说明书

盒碗式气调真空包装机使用说明书

(双语版)

Instruction manual for box bowl type vacuum packaging machine

 (Bilingual Version)

盒碗式真空包装机是流行在欧美的一种包装形式,常用来包装生鲜肉,新鲜水果,蔬菜等。包装盒式,美观,气调包装,颜色口味,柔软度好。

一、盒碗式气调真空包装机简介:

1.功能:

1) 本机适合各式食品的盒式包装,自动混合保鲜气体(通常为CO2N2O2)、连续自动完成进料、产品盒内气体置换、封口包装、分切,包装成品自动出料等步骤。

2) 可完成复合包装膜、普通包装膜、防雾包装膜等不同材质的包装膜和包装盒进行封口包装

3) 控制部件采用可编程序控制器配合触摸屏实现人机界面对话各部分动作及控制参数均可由触摸屏设定、修改。控制方便可靠,精确灵活,故障率低;包装过程自动化程度高,包装成品率高

4) 气体置换(抽气·充气)、温度和时间等参数可以精确控制,确保产成品盒内保鲜气体精度和封口达到理想效果

5) 模具形状可按客户选定的包装盒样式进行定制

 

2. 结构:

1)主体结构采用SUS304食品级不锈钢材料制造、模具采用6061-T4材料精工制造。设计先*进、结构合理、密封性好、防水防腐、坚固耐用。

2)整机(请参见“结构示意图”)采用机、电、气联合控制,由可编程序控制器配合触摸屏实现人机界面对话,各部分动作及控制参数均可通过触摸屏设定、修改。操作控制方便结构紧凑,运转平稳,性能可靠,适用范围广泛,是绿色食品包装的首选设备。

3. 用途:

可广泛用于肉、禽、鱼以及果蔬等新鲜食品、熟肉制品、面包糕点等焙烤食品的包装。经过气调包装的食品,可以较好地保持食品原有的口感、色泽、形状及营养,同时可达到较长的保鲜期

Box type air-conditioning vacuum packaging machine

user’s Guide

 

 

First, box-type air-conditioning vacuum packaging machine Description:

1. Function:

1) The machine is suitable for box packing of various foods, automatic mixìng of fresh gas (usually CO2, N2, O2), continuous automatic feeding, gas replacement in the product box, sealed packaging, slitting, automatic packaging of finished products Wait for the steps.

2) The packaging film and packaging box of different materials, such as composite packaging film, ordinary packaging film and anti-fog packaging film, can be sealed and sealed.

3) The control unit uses a programmable controller and a touch screen to realize the man-machine interface dialogue. Each part of the motion and control parameters can be set and modified by the touch screen. The control is convenient and reliable, precise and flexible, and the failure rate is low; the whole process of packaging has a high degree of automation and high packaging yield.

4) The gas displacement (exhaust gas/air charge), temperature and time can be precisely controlled to ensure the accuracy of the fresh gas in the finished product box and achieve the desired sealing effect.

5) Mold shape can be customized according to customer’s selected box style.

2. Structure:

1) The main structure is made of SUS304 food grade stainless steel, and the mold is manufactured using 6061-T4 material. Advanced design, reasonable structure, good sealing, waterproof and antiseptic, durable.

2) The whole machine (please refer to “Structure Diagram”) adopts the combined control of machine, electricity and gas. The human-machine interface dialogue is realized by the programmable controller and touch screen. Each part of the action and control parameters can be set and modified through the touch screen. With convenient operation and control, compact structure, stable operation, reliable performance and wide application range, it is the first choice for green food packaging.

3. Uses:

It can be widely used in the packaging of baked goods such as fresh foods, cooked meat products, and bakery products such as meat, poultry, fish and fruits and vegetables. After modified atmosphere packaging foods can better maintain the original food taste, color, shape and nutrition, while achieving a longer shelf life.

 

 

结构示意图

二、盒碗式气调真空包装机技术参数:

气调保鲜包装机技术参数:

1)电源                          220V/50HZ

2) 最*大功率                      4kw                 

3)工作气压                      0.6-0.8Mpa

4)混合保鲜气体储气罐压力        0.5MPa

  5)混合保鲜气体充气压力          0.180.45MPa

6)保鲜气体耗气量                4.8m³/h

7)置换率                        95.7

8)包装速度           气调包装: 560~600/ 小时

              普通包装: 840~900/ 小时

9)整机重量                      980kg

10)外形尺寸            4900×900×1600mm(长×宽×高)

2气体比例混合装置技术参数

1) 气体混合数:氧气、氮气、二氧化碳中的任意两种或三种。输出气压0.50.6 Mpa

2) 气体比例混合范围:0——100%

3) 保鲜气体源压力:0.5MPa

Second, box-type air-conditioning vacuum packaging machine technical parameters:

Modified atmosphere packaging machine technical parameters:

1) Power supply 220V/50HZ

2) Maximum power 4kw

3) Working pressure 0.6-0.8Mpa

4) Mixed fresh gas storage tank pressure 0.5MPa

     5) Mixed fresh gas inflation pressure 0.18 ~ 0.45MPa

6) Fresh air gas consumption 4.8m3/h

7) Replacement rate 95.7%

8) Packaging speed Modified atmosphere packaging: 560~600 boxes/hour

     Ordinary packing: 840~900 boxes/hour

9) The weight of the machine 980kg

10) Overall dimensions 4900×900×1600mm (length×width×height)

2, gas ratio mixìng device technical parameters

1) Mixìng gas: any two or three of oxygen, nitrogen, and carbon dioxide. Output pressure 0.5-0.6 Mpa.

2) Gas ratio mixìng range: 0 – 100%.

3) Fresh-keeping gas source pressure: 0.5MPa.

、盒碗式气调真空包装机电路图:

本机电气系统由可编程控制器(PLC)、可编程人机界面、模拟量输入/输出模块、传感器、电动执行元件及相关电气元件构成。为确保操作人员的安全和机器的正常运行,机器的接地端子必须可靠而良好的接地。

Three, box-type air-conditioning vacuum packaging machine circuit diagram:

The machine’s electrical system consists of a programmable controller (PLC), a programmable human-machine interface, аnalog input/output modules, sensors, electric actuators, and related electrical components. In order to ensure the safety of the operator and the normal operation of the machine, the ground terminal of the machine must be reliably and well grounded.

电路原理图A:                   电路原理图B

 

电路原理图C

 

电路原理图D

 

电路原理图E

 

 

 

电路原理图F

 

 

 

 

四、盒碗式气调真空包装机操作指导书

 

开机前的准备工作

1、 检查电源电压是否符合机器的要求:220V/50HZ。检查接地保护是否正常。

2、 工作气压范围:0.6——0.8MPa

3、 下模部分是否有异物,热封薄膜是否正确安装。

4、 混合气体充气压力一般调节为0.18——0.40Mpa

5、 热封模温度是否达到封合要求,根据包装材料材质,一般130 ºC200 ºC

6、氧气、氮气、二氧化碳三种气源的接管是否正确连接。

7、氧气、氮气、二氧化碳三种气源的高压气瓶上的减压阀压力表设定值范围:0.5-0.6Mpa

图解操作说明

1、机器启动操作步骤

1.完成准备工作   →   2.按照送膜示意图装好盖膜   →   3).启动机器电源   →  4).选择包装方式:a.普通包装:进入时间设置设定普抽时间和热封时间;b.气调包装:进入气比设置设定气体比例并确认后再进入时间设置  →   5)时间设置   →   6)送膜设置   →  7)设置热封温度  →  8)按复位按钮很重要后再按启动按钮   →   9)进入生产(生产中如有异常请按复位键;任意状态下,按下急停按钮,机器立刻停止) →  10)包装完成

2功能使用设置说明

Fourth, box-type air-conditioning vacuum packaging machine operation instructions

 

Preparation before starting up

1. Check whether the power supply voltage meets the requirements of the machine: 220V/50HZ. Check if the ground protection is normal.

2, working pressure range: 0.6 – 0.8MPa.

3. Whether there is foreign matter in the lower mold part and whether the heat sealing film is correctly installed.

4, mixed gas inflation pressure is generally adjusted to 0.18 – 0.40Mpa.

5, whether the sealing mold temperature reaches the sealing requirements, according to the packaging material, generally 130 oC-200 oC

6. Whether the connection of oxygen, nitrogen, carbon dioxide gas source is properly connected.

7. Set values of the pressure relief valve on the high pressure gas cylinders of oxygen, nitrogen and carbon dioxide gas sources: 0.5-0.6Mpa.

Graphical instructions

1, the machine starts operation steps

1). Complete the preparations. 2). Install the cover film according to the schematic diagram of the film delivery. 3). Start the machine power supply. 4). Select the packaging method: a. Ordinary packaging: Enter the time setting setting the general sampling time and the heat sealing time. b. Atmosphere packaging: Enter the gas ratio Set the gas ratio and confirm before entering the time setting 5) Time setting 6) Film feeding 7) Setting the heat sealing temperature 8) Press the reset button (very important) Then press the start button 9) to enter the production (If there is an abnormality in the production, press the reset button; in any state, press the emergency stop button, the machine will stop immediately) 10) The package is completed

2, the use of functiоn settings

2.1 开机画面——如(图1)

 

(图1

2.2 点选主菜单”进入选择菜单——(图2)

1) 点选(2)“自动+普包/气调/单步+普包/气调”;显示当前包装模式;当显示为“自动+普包/气调”时,此时按下复位键等待复位结束后,再按下启动键,机器根据设置数据连续进行普抽封合包装/置换气体封合包装(参见2.5当显示为单步+普包/气调”时,此时按下复位后等待复位结束后,再按下启动键,机器将进行一次普抽封合包装/置换气体封河包装(参见2.5)。

2)点选“计数清零”按钮,包装计数清除。

2.2 Click “Main Menu” to enter the selection menu – (Figure 2)

1) Click (Figure 2) “Auto + Package / Atmosphere / Single Step + Package / Atmosphere”; display the current packaging mode; when displayed as “Auto + Package / Atmosphere”, press this time The reset button waits for the reset to end, and then presses the start button. The machine will continue to pack and seal the pack according to the setting data. (Package 2.5) When this is displayed as “Single step + Package/Changing”, this Press the reset button and wait for the reset to complete. Press the start button again, and the machine will perform a general seal packing/replacement gas sealing package (see section 2.5).

2) Click the “count clear” button to clear the package count.

 

(图2

2.3 点选设置菜单”进入设置菜单—(图3),本机的参数设置都由此面板进入;(注:所有需要手动输入的参数在弹出的键盘上输入完成后都需要按ENT键确认)

2.3 Click “Settings Menu” to enter the setting menu-(Figure 3), the parameter setting of this machine is entered from this panel; (Note: All the parameters that need to be manually input need to press ENT key to confirm after entering the pop-up keyboard. )

 

(图3

2.4  气比设置:点选(图3)中“气比设置进入——(图4)

1)点选(图4)中三种气体“气比输入框设置混合气体比例;任一、任二、任三种气体气比之和必须等于100

2)点选(图4)中“A、B气采集输入框”设置储气罐储气压力(一般设置为0.4 Mpa);压力设置完成后点选“气比确认键,机器将按气比比例进行自动配气。(面板中波动值为混配气体实际采集状态,供检测和了解压力值)

3)如进行普通包装请依据需要的包装成品外观效果设置并调整(图5)中“普抽时间

2.4 Gas ratio setting: Click “Gas ratio setting” in the click (Figure 3) to enter – (Figure 4)

1) Select the ratio of gas mixture in the “Gas ratio input box” of the three gases (Figure 4); the sum of any gas ratio of any one, any two, any three must be equal to 100.

2) Click “A, B Gas Acquisition Input Box” in the “Select” (Figure 4) to set the gas storage pressure of the gas tank (usually set to 0.4 Mpa); after the pressure is set, click “Confirm Gas” button and the machine will press gas. The proportion of automatic gas distribution. (The fluctuation value in the panel is the actual collection status of the mixed gas for testing and understanding the pressure value)

3) If ordinary packaging is performed, please set and adjust the “popular time” according to the required appearance effect of the packaged product (Figure 5).

 

(图4

4)如进行气调包装须依据产成品内保鲜气体精度设置(图5)中“抽气时间”“充气时间”;(此项可根据包装材质、包装盒容积及被包装物提供合适设置数据;亦可自行调整设置)

5)点选“设置菜单”返回(图3)。

2.5  时间设置:点选(图3)中“时间设置进入——(图5)

1) 点选(图5)中 “抽气时间输入框可设置气调包装时抽除盒内空气时间。

2) 点选(图5)中 “充气时间输入框可设置气调包装时充入盒内混合保鲜气体时间。

3) 请依据需要的包装成品外观效果点选(图5)中 “普抽时间输入框设置普通包装时抽除空气时间

4) 点选(图5)中 “热封时间输入框可设置封合时间。

5) 点选“设置菜单”返回(图3)

4) If the modified atmosphere packaging should be based on the accuracy of the fresh gas in the finished product (Figure 5) set “extraction time” and “inflation time”; (This item can be provided by the company according to the packaging material, box volume and packaged materials Best setting data; you can also adjust settings yourself

5) Click “Setting Menu” to return (Figure 3).

2.5 Time Setting: Click “Time Setting” in the click (Figure 3) to enter – (Figure 5)

1) In the “Pumping time input box” in the figure (Figure 5), you can set the air time in the box during MAP.

2) In the “Inflation time input box” in the click (Figure 5), you can set the time for the fresh air to be filled in the box when the modified atmosphere is packaged.

3) Please select the “Extracting time input box” to set the air removal time for ordinary packaging according to the required appearance effect of the packaged finished product (Figure 5).

4) Click “Heat Seal Time Input Box” in the button (Figure 5) to set the sealing time.

5) Click “Settings Menu” to return (Figure 3)

 

(图5

2.6  送膜设置:点选(图3)中“送膜设置进入——(图6)

1) 如包装膜有印刷色标图案,则只需点选“光标信号”即可控制自动走膜。机器系统默认为无光标信号。

2.6 film delivery settings: click (Figure 3) in the “film supply settings” to enter – (Figure 6)

1) If the packaging film has a printed color pattern, just click on the “cursor signal” to control automatic film removal. The machine system defaults to no cursor signal.

 

(图6

2) 如包装膜没有印刷色标图案,则点选“无光标信号”,选择后还需设置拉膜时间。拉膜时间可参照:送膜电机速度约136mm/S,拉膜时间=所需覆膜长度/送膜速度

3) 点选“设置菜单”返回(图3)

2.7  温度设置:点选(图3)中“温度设置进入——(图7)

2) If there is no printing mark pattern on the packaging film, click “No Cursor Signal” and set the pull time after selection. Pulling film time can refer to: film feeding motor speed is about 136mm/S, pulling film time = required film length / film feeding speed

3) Click “Settings Menu” to return (Figure 3)

2.7 Temperature Setting: Click “Temperature Setting” in the click (Figure 3) to enter – (Figure 7)

 

(图7

1) 点选(图7)中 “1#、2#、3#输入框”设置封合温度。(1#、2#、3#表示3 件热封模具然后点选加热开始”,如需停止点选“加热停止

2)点选“设置菜单”返回(图3)

2.8  调试运行:点选(图3)中“调试运行进入——(图8)

1)此菜单中的指令必须在(图2)中“自动关”“单步关”下方可运行

2)此画面共有11个动作按钮,触摸某个按钮,机器进行相应动作一次,停止触摸动作即刻停止;

1) Select the “1#, 2#, and 3# input boxes” in the tap (Figure 7) to set the sealing temperature. (1#, 2#, and 3# indicate 3 pieces of heat-sealing dies) Then click “Start of heating”, if you want to stop clicking “Heat stop”

2) Click “Settings Menu” to return (Figure 3)

2.8 Commissioning operation: Click on “Debug Operation” in the click (Figure 3) – (Figure 8)

1) The commands in this menu must be run under “Auto Off” and “Single Off” in (Figure 2)

2) There are 11 action buttons in this screen. Touching a button will cause the machine to perform a corresponding action and stop the touch action immediately.

 

(图8

2)点选“设置菜单”返回(图3)

2.9  I/O检测点选(图3)中“I/O检测”进入——(图9)

1)I/O检测主要是对系统运行输入与输出状态进行显示和监测。

2) Click “Settings Menu” to return (Figure 3)

2.9 I/O Detection: Click “I/O Detection” in the click (Figure 3) to enter – (Figure 9)

1) I/O detection is mainly used to display and monitor the status of system input and output

 

(图9

2)机器在正常状态待运行情况下,I/O检测画面中急停、下模下位、夹盒后位送盒进位和档杆位1——3七个点位灯亮(红色)。

3)在机器运行过程中,机器进行相应动作开始时其对应灯亮,动作结束灯灭;机器出现故障时可通过此页面快速查找故障点。

2.10  DOS命令点选(图2)中“DOS命令”进入——(图10)

DOS口令为工作人员维护系统和设置系统参数入口,非专业人员请勿随意进入操作。

2) When the machine is in the normal state to be operated, the emergency stop in the I/O detection screen, the lower die lower position, the post-cartridge carry-in position of the clip box, and the lever positions 1-3 are lit (red).

3) During the operation of the machine, when the corresponding action of the machine starts, its corresponding light is on, and the action ends and the light is off; when the machine fails, the page can quickly find the fault point.

2.10 DOS Command: Click “DOS Command” to enter (Figure 2) – (Figure 10)

The DOS password is used by our staff to maintain the system and set system parameters. Non-professionals are not allowed to enter the operation.

 

(图10)

 

 

五、设备的维护和保养

1用户购机后,必须严格按说明书进行操作使用。

2设备必须有专人负责管理,为了保证设备的可靠运行,请按以下几点进行定期检查:

1、 观察设备运行是否正常、有无异常响声。

2、 钢瓶、气瓶、电磁阀、过滤减压阀接头有无漏气现象。

3、 检查气路是否畅通,定期清除过滤减压阀积水。

4、 紧固件、电源端子、接线端子是否松动,加热管是否松脱。

5、 电缆线有无破损,接地是否良好。

6、 电机是否过热,减速器轴承、刹车是否卡住或抱死。

7、 保持触摸屏面清洁,清洁时要停机断电,防潮、防污、防戳。

8、 检查各电气输入开关是否完好。

3  自机器发货之日起,电气元件损坏在六个月内负责免费更换和维修;

4  下列情况给予维修,但维修期间所产生的一切费用由被维修方承担;

1)不可抗力和人为事故导致的损坏;

2)安装不当等非制造质量原因导致的损坏;

3未按使用说明书进行正确操作使用、维修、保养或私自更换零件造成的损坏;

4)擅自改变设备系统参数造成的损坏;

六:设备常见故障及排除方法

1、设备不运行:可能由以下原因引起并作相应处理

  1)急停开关是否复位,工作气压是否正常。

  2)保鲜气压是否正常。

  3)保鲜气体原压力不足导致配气不停,增加气压原压力。

  4)检查气缸磁性开关信号。(该开关安装在下模气缸上),“挪亮”对应的磁性开关。

  5)确定工作主画面的设置是否正确。

  6)动力气源是否正常,截止阀是否关死。

  7)断电一次,数秒后,重新上电,复位、起动。

  8)气缸调速阀是否关死,油污器积水是否过多。

 2、 包装盒某一角(点)封合不严:可能由以下原因引起并作相应处理

  1)盒子封口边缘是否平齐,有无凹凸点。

  2)薄膜有无油污点或打皱。

  3)下模具封口硅胶受损或脱落。

  4)加热模导柱弹簧变形(更换弹簧)。

3、整盒封口强度不够,可能由以下原因引起并作相应处理

1)热封温度不够,调整温度设置中的设定温度。

2)热封薄膜装反或者材质不对

 3)适当延长热封的时间。

   4)部分加热管损坏(更换加热管)。

5)工作压力不够,调整工作压力

4、加热模“粘盒”,可能由以下原因引起并作相应处理

   1)加热模脏了,清洁布蘸酒精清洗。

   2)热封温度过高。

   3)切刀齿要修整。

 

Fifth, equipment maintenance and maintenance

1 After the user purchases the machine, he must strictly follow the instructions for operation and use.

2 The equipment must be managed by someone who is responsible for it. To ensure the reliable operation of the equipment, perform periodic inspections according to the following points:

1. Observe the normal operation of the equipment and whether there is any abnormal noise.

2. Cylinder, gas cylinder, solenoid valve, and filter pressure reducing valve connector have no leakage phenomenon.

3, check the air flow is clear, regularly remove the filter pressure relief valve water.

4. Whether the fasteners, power terminals, and connecting terminals are loose and if the heating tube is loose.

5. Whether the cable is damaged or not, and the grounding is good.

6. Whether the motor is overheated or if the reducer bearing or brake is stuck or locked.

7. Keep the touch screen clean, shut down when cleaning, moisture, anti-fouling, anti-stamp.

8. Check if each electrical input switch is in good condition.

3 From the date of shipment of the machine, the electrical components are damaged within six months and our company is responsible for free replacement and maintenance;

4 Our company will provide maintenance in the following cases, but all expenses incurred during the maintenance period shall be borne by the maintenance party;

1) Force majeure and damage caused by man-made accidents;

2) Damage caused by non-manufacturing quality reasons, such as improper installation;

3) Damage caused by improper operation, maintenance, maintenance or unauthorized replacement of parts not in accordance with the instructions for use;

4) Change the damage caused by the system parameters without authorization;

VI: Common faults and troubleshooting methods

1, the equipment does not operate: may be caused by the following reasons and deal with accordingly

  1) Whether the emergency stop switch is reset and the working pressure is normal.

  2) Whether the fresh air pressure is normal.

  3) Insufficient original pressure of the fresh gas causes the gas distribution to stop, increasing the original pressure of the gas pressure.

  4) Check the cylinder magnetic switch signal. (The switch is installed on the die cylinder), “brighten” the corresponding magnetic switch.

  5) Determine if the settings for the main work screen are correct.

  6) Whether the power source is normal and the shut-off valve is dead.

  7) Power off once, after a few seconds, re-power on, reset and start.

  8) Whether the cylinder speed control valve is dead or not, and whether there is too much water in the oil trap.

 2. Poor sealing of one corner (point) of packing box: It may be caused by the following reasons and dealt with accordingly

  1) Whether the edge of the box seal is even and there are no bumps.

  2) The film has no oil stains or wrinkles.

  3) The lower mold sealing silicone is damaged or peeled off.

  4) Deformation of the heating module guide spring (replacement spring).

3, the entire box seal strength is not enough, may be caused by the following reasons and dealt with accordingly

   1) The heat seal temperature is not enough, adjust the set temperature in the temperature setting.

2) The heat seal film is loaded or the material is not correct

   3) Properly extend the time of heat sealing.

   4) Part of the heating tube is damaged (replace the heating tube).

5) Work pressure is not enough, adjusting work pressure

4, heating die “sticky box” may be caused by the following reasons and deal with accordingly

   1) The heated mold is dirty, and the cleaning cloth is cleaned with alcohol.

   2) The heat seal temperature is too high.

   3) The cutter teeth must be trimmed.

真空包装机故障

真空包装机故障

真空包装机使用中常出现以下故障
真空包装机抽汽时间
真空包装机抽汽抽不尽
真空包装机为什么跑气
真空包装机气抽不干净
自动真空包装机不抽气
真空包装机怎么抽气

造成真空包装机抽真空抽不净的原因有很多,其主要原因有:

抽空时间过短。
真空泵老化或保养不到位。
真空工作是密封不好,抽真空时有漏气现象。
真空泵功率过小与实际抽速比不匹配,不能充分抽真空。
解决方法是
加长抽真空时间。
更换真空泵,注意及时保养更换真空泵油,如果长时间没做过保养请先清理干净真空泵内费油再进行更换。(一般首次保养是连续工作300小时,之后可以连续工作500小时进行保养)
检查真空工作室是否出现漏气现象,如有漏气现象及时更换密封条。
真空泵太小达不到理想的真空效果,只能更换真空泵。一般从20-302的泵不等。

抽空不干净一般是漏气导致的,可以将真空机抽真空时间调节到99秒,看是否能够抽到-0.1mpa,如果抽不到则是漏气导致的真空度低,还可以在真空包装机抽气达到极限后直接拔掉电源,看真空表是否回落,还可以听声音找出漏气点,然***行维护。
封口不严可能是封口时间短导致的,可以加长封口时间常识,另外真空度不佳也有可能是封口不严的原因。
另外以我的经验气囊破了可能是这次故障的原因
可这样更换
1、拨下加压胶管,用力向下拧开气囊托板,***废旧气囊,放入新气囊,放正、铺平松开气囊托板,气囊托板自动弹回,插上加压胶管,确认已恢复出厂状态。
2、拨下加压胶管,将弹簧座螺帽拧下,取下弹簧,将气囊托板、酚醛板、加热条整体取下,换上可以使用的气囊,再将气囊托板对正导柱放好,装上弹簧,拧紧弹簧座螺帽,插上加压胶管,确认已恢复出厂状态。
3、拨下加压胶管,卸下支撑弹簧,***开口销和销轴,向外搬动气囊托板,***废旧气囊,放人新气囊,放正、铺平使气囊托板复位,安上支撑弹簧,插上销轴和开口销,插上加压胶管,确认已恢复出厂状态。

不同厂家真空包装原理相同,设计不一样,请不要照搬。

广元包装机械厂售后服务热线15634676009为您提供24小时咨询服务

拉伸膜真空包装机

全自动拉伸膜真空包装机降低包装成本50%

全自动拉伸膜真空包装机降低包装成本50%

真空包装机食品企业人员难招,难管,生产成本难降怎么办?只用一招,不仅降低包装成本50%,还一年可能赚回台30万的设备,你说牛不牛?

拉伸膜真空包装机降低包装成本

食品企业,总想做大,总想把市场占有率提高,但是做大后才发现费用越来越大,企业利润却越来越少,占有率提高,人员成本上升了,管理人员增多了,成本也就上升了,减员增效就是最直接最有效的办法。实现这一目标就要靠使用全自动机械化设备。

世界上不会一家独大,总会有竞争对手存在;苹果公司还是有微软在和他们竞争呢。那种想先做大再做强再盈利的思想现在是行不通的了。

现在人工成本年年见长,不仅是人员工资,保险,还包括管理费用,现在普通人员难管理,管理人员更难管理,原材料成本上涨,产品价格下降,里里外外上上下下真的让老板着急。

出路就是自动化,这才是目前中国小老板的现代思维。

很多人都说中国的经济***,制造行业***;但是***的根源其实是在于企业老总的思维。

食品企业当中有多少还在苦苦挣扎,掌握不好方向,把钱投错了地方,那企业未来将很危急。网络时代,有多少人看见你的豪华办公大楼了,有多少人看见你的豪车洋房了,利润是企业的生存的根本,降低的成本是纯利润。

曾有大企业算过一笔账,一台全自动拉伸膜真空包装机,可减掉工人5-7名,包装袋成本是原来的一半,仅工人就能省下一台设备,降低的包装成本就是利润。他们和用其他包装设备厂家的竞争不在一个起跑线上,价格战他们不打就是纯利润,打价格战,能与其他非全自动企业抗衡到底。

广元拉伸膜真空包装机,全自动制袋,抽真空,充氮,封口,喷码,切割,卸料,废料回收,一切全自动完成,每台2-3人操作,每小时产量5000-10000包,每台设备包括其他配套设施约30万,普通妇女就能胜任工作,自己带制袋系统,包装袋成本是***成品袋的一半。

为什么用拉伸膜真空包装机包装成本降低,因为拉伸膜真空包装机自带真空袋制造系统,相当于有个真空袋生产设备,自产自用,只是个成本费,按照现在企业的***价格,成品是成本袋的50%。

拉伸膜卷
拉伸膜,用来制造真空包装袋

拉伸膜包装机模具图片
拉伸膜包装机模具,用来制造真空包装袋

真空包装机食品企业人员难招,难管,生产成本难降怎么办?只用一招,不仅降低包装成本50%,还一年可能赚回台30万的设备,你说牛不牛?

一个人的思维决定一家人的生活水平,一个老板的思维决定几百人几千人的生活水平。

钱再缺,也要投资在刀刃上。

拉伸膜真空包装机,省人工,降低包装袋成本50%。

拉伸膜真空包装机
拉伸膜真空包装机

如果人员工资特别高,可以选用更省人工的全自动自动计量给袋式真空包装机,但是包装袋成本没拉伸膜真空包装机便宜。

拉伸膜真空包装机视频

https://v.qq.com/x/page/p0393hxec8c.html

拉伸膜真空包装机刀片

拉伸膜真空包装机包括横切刀和纵切刀,对包装袋进行切割,刀片采用铬钢制造,在包装袋切出平滑锯齿状。图片如下:

拉伸膜真空包装机刀片
拉伸膜真空包装机刀片

拉伸膜真空包装机刀口
拉伸膜真空包装机刀口

拉伸膜包装机模具图片

拉伸膜包装机模具图片
拉伸膜包装机模具图片

拉伸膜包装机模具就是采用一块整体铝合金,按照包装袋的大小形状和尺寸,雕刻出包装袋下部分,双面拉伸膜真空包装机还需要雕刻上部分模具,拉伸膜在此模具中被加热,定型冷却后成为包装袋。

机用拉伸膜

拉伸膜真空包装机用拉伸膜
拉伸膜真空包装机用拉伸膜

共挤薄膜是拉伸膜真空包装机用拉伸膜,不是包装用的缠绕膜,它在拉伸膜中间加入尼龙、茂金属聚乙烯等多层塑料材料,使其具备超过一般塑料包装的各种优点和强度,不存在分层剥离现象,柔软性好,热封性能优良。

拉伸膜7层基本结构为:PA/TIE/PE/TIE/PA/EVOH/PA/TIE/PE

鸭蛋拉伸膜真空包装机

鸭蛋拉伸膜真空包装机现场视频
拉伸膜真空包装机问答集锦

拉伸膜真空包装机原理

加热将共挤拉伸膜在模具里拉伸成真空包装袋下膜,物品放在下膜上,然后自动进行封口,喷码,切割,下料。

拉伸膜缠绕包装机和拉伸膜真空包装机区别是什么?

拉伸膜缠绕包装机是包装货物外面防水淋湿,防灰尘的。拉伸膜真空包装机更能隔绝氧气,水分。

拉伸膜真空包装机可以充气做气调真空包装机吗?

 

可以的。需要增加气调配件。

拉伸膜真空包装机是真空自动包装机吗?

是的。拉伸膜真空包装机是全自动真空包装机。

拉伸膜缠绕膜机图片

拉伸膜缠绕机
拉伸膜缠绕机

拉伸膜真空包装机产地有哪些?

山东诸城是中国拉伸膜真空包装机的主要产地,这里厂家多,设备功能仿德国拉伸包装机,价格是进口价格的1/3,其他的还有
拉伸膜真空包装机 深圳,拉伸膜真空包装机 惠州,但厂家没有诸城集中。这里真空包装机厂家数量占全国总数量的40%。

需要更多拉伸膜资料,请点击,拉伸膜真空包装机,

滚动真空包装机:

滚动真空包装机使用说明书双语版

广元机械
广元机械

 

 滚动真空包装机使用说明书

continuous vacuum packaging machine manual

双语版

 

使用须知

尊敬的用户:
    本产品的制造采用先进的技术,使用安全。但也会存在潜在的危险,特别是由于非专业人员的操作或者非常规使用所产生的危险。
    对任何一次操作,操作人员必须准备书面说明,并且说明要使用操作。
    使用这些操作说明可以使操作人员熟悉产品的结构,操作步骤和日常维护。
    因为安全原因,对本产品任何未经授权的改装和调整,不承担保证责任。
    请将这本操作说明放在机器附近,以便随时注意安全说明和重要信息。

一、前言:

    感谢您选购滚动真空包装机

    使用者需充分理解本说明书对于使用本产品的要求。如有疑问,请联系咨询供货商。

    此说明书请妥善保存在设备使用现场。

二、概述:

    真空包装袋内抽成真空,然后封口,使袋内形成真空,从而可使被包装物品达到隔氧、保鲜、防霉、防锈、防蛀、放污染等目的,有效地延长保质期、保鲜期、便于存放和运输。

三、用途:

滚动全自动真空包装机是现代新型的包装机械,采用微电脑控制,主要原器件为进口原件,它适用于各种塑料复合薄膜袋或铝箔复合薄膜袋,对各类生熟食品、肉类制品、酱制品、果品、粮食、药材、化学品、精密仪器、服装、五金产品、电子元件等各种固体、粉状物体、液体进行真空包装。

滚动真空包装机

Terms and Conditions

respected user:

    This product is manufactured using the most advanced technology and is safe to use. However, there are potential dangers, especially due to the operation of non-professionals or the danger of unconventional use.

    For any operation, the operator must prepare a written explanation and explain the operation.

    Using these operating instructions can familiarize the operator with the product’s structure, operating procedures and routine maintenance.

    For security reasons, there is no guarantee of any unauthorized modification or adjustment of this product.

    Please place this operating instruction near the machine so that safety instructions and important information are always available.

I. Introduction:

    Thank you for choosing a rolling vacuum packaging machine

 

       Before installing or using this device, please be sure to read this manual carefully.

    Users should fully understand the requirements of this manual for using this product. If you have any questions, please contact the consulting supplier.

    This manual should be kept in the equipment use site.

Second, an overview:

    The vacuum bag is evacuated and then sealed to form a vacuum inside the bag, so that the packaged articles can achieve the goals of oxygen barrier, freshness preservation, mildew proofing, rust prevention, anti-dusting, and pollution release, effectively extending the shelf life and the freshness preservation period. For easy storage and transportation.

Third, use:

    Rolling automatic vacuum packaging machine is a modern new type of packaging machine, which adopts microcomputer control. The main original device is imported original. It is suitable for all kinds of plastic composite film bags or aluminum foil composite film bags, and it is suitable for all kinds of raw and cooked foods, meat products, Soy products, fruits, food, medicines, chemicals, precision instruments, clothing, hardware products, electronic components and other solid, powdered objects, liquid vacuum packaging.

 

五:操作面板:

 

Five: operation panel 

 

六、机器各部分名称:

Sixth, the name of each part of the machine:

 

 真空包装机结构名称.png

六、机器的安装、配管及接线:

    工作场地应配备三相四线380V电源和冷却水源,冷却水对电热棒进行冷却。

(一)设备安装:

1、将设备置于所在位置,调整四个支撑螺杆,使方向脚轮离地面10-20mm,保证设备水平后,紧固支撑螺杆上的螺母。

2、真空泵尽量安装在机体附近。

3、如***体与真空泵距离拉长,真空需加长时间,导致机体抽气能力下降。

(二)设备的配管:

1、决定好机体及真空泵位置后,将配备的钢丝软管切到适当长度,利用密封胶和管卡把机体和真空泵连接好。

2、机体的加热棒需要冷却水,通过配备的塑料软管进行配管  加热棒的最小冷却水量2L/min.

(三)设备的配线:

1、机体和真空泵总功率为2KW—6KW(随着真空泵大小决定功率),根据此数据选择适当的电闸和保险丝。

2、将机体的电源线接到电闸上,然后将真空泵的电源接到真空泵的电机上。

3、接通电源后,打开电源开关,真空泵运转,如果反转,则调换三相电源中任意两相,输送带电机和升降电机跟真空泵相序一致。

Sixth, the installation of the machine, piping and wiring:

    The work site should be equipped with three-phase four-wire 380V power supply and cooling water source, and the cooling water can cool the electric heating rods.

(I) Equipment Installation:

1. Place the device in its position and adjust the four supporting screws so that the steering wheel is 10-20mm away from the ground. After the equipment is level, tighten the nuts on the supporting screw.

2. Vacuum pump should be installed near the body.

3. If the distance between the body and the vacuum pump is long, the vacuum needs to be increased for a long time, which will cause the air pumping capacity of the body to decrease.

(b) Equipment piping:

1. After deciding on the position of the airframe and the vacuum pump, cut the equipped wire hose to the appropriate length and use a sealant and a pipe clamp to connect the airframe to the vacuum pump.

2. The heating rod of the body needs cooling water and the piping is equipped with a plastic hose. The minimum cooling water volume of the heating rod is 2L/min.

(c) Wiring of equipment:

1. The total power of the body and the vacuum pump is 2KW-6KW (depending on the size of the vacuum pump determines the power), select the appropriate switch and fuse according to this data.

2. Connect the power cord of the body to the switch, and then connect the power of the vacuum pump to the motor of the vacuum pump.

3. After the power is turned on, turn on the power switch and the vacuum pump runs. If reversed, replace any two phases in the three-phase power supply. The phase sequence of the conveyor belt motor and lift motor is the same as that of the vacuum pump.

七、操作方法:

(一)运行前准备:

1、检查真空泵油位。

2、打开加热棒冷却水。

3、完成以上准备工作后方可启动设备。

(二)电脑使用:

1、显示屏各按键的用途:

    屏幕出现清洗画面时按下此键,输送带运转调节时间时左右移动,指个位、◁▷十位、百位翻页时间加减▽△。

清洗开始

        清洗停止

        计数清零

2、各画面:a:

该画面中按下“SET”是输送带停止。

          b:

抽空(S)放气(S)

  加热(S)调速(S)      延时(S)计数(S)

 

    在该画面中若调节抽空时间,可按下SET键,直至找到光标在“抽空”处时,此时按下“△▽”两键,可任意调节时间,调好后按下ENT确认即可,其它类推。

          c:

      临视窗口

抽空

 

(三)工作结束时的操作:

1、按下急停或停止。

2、关闭温度选择开关。

3、关闭电源开关。

4、关闭总电源开关。

(四)面板按钮作用:

1、温度调节钮:调节高、中、低三个温度,可根据包装物不同进行选择。

2、电源指示灯。

3、停止按钮:当正在抽空时按下此钮,设备须完成该次程序后停止,当输送带运转时按下次钮,须碰到微动开关后停止。

4、急行按钮:正在抽空或输送带运转按下此钮,设备处于初始状态。

Seven, operation method:

(I) Preparation before operation:

1, check the vacuum pump oil level.

2, open the heating rod cooling water.

3, complete the above preparation before starting the equipment.

(b) Computer use:

1, the use of display buttons:

    When the cleaning screen appears on the screen, press this key to move the conveyor belt around the time of the adjustment. Refer to the one-digit, ten-digit, or hundred-digit page-turning time.

Cleaning starts

        Cleaning stopped

        Counting cleared

2. Each screen: a:

 

Press “SET” in this screen to stop the conveyor.

          b:

Pump down (S) Vent (S)

  Heating (S) Speed Control (S) Delay (S) Count (S)

 

    In this screen, if you want to adjust the pumpdown time, press the SET button until you find the cursor at the “vacuum” position. Press the “△▽” two buttons at this time, you can adjust the time, adjust and press the ENT button to confirm. , Other аnalogs.

          c:

      Proview window

Take time

 

(iii) Operation at the end of the work:

1, press the emergency stop or stop.

2. Turn off the temperature selection switch.

3, turn off the power switch.

4. Turn off the main power switch.

(four) the role of the panel button:

1, the temperature control button: adjust the high, medium and low temperature, according to different packaging options.

2, power indicator.

3. Stop button: When this button is pressed while the pump is empty, the equipment must be stopped after completing the program. When the conveyor belt is pressed, the button must be pressed to stop after touching the micro switch.

4. Emergency button: Either evacuation or conveyor operation Press this button, the device is in the initial state.

八、机器的保养:

(一)、更换加热条(镍铬合金带):

1、拆下电热棒中间的螺栓,取下电热棒。

2、拆下电热棒两端的加热线。

3、拆下电热棒两端的水管,取下加热棒。

4、松开两端的压片螺丝,取出旧的加热条。

5、检查底层的漆布胶带有无破损,如有破损应更换。

6、用酒精或汽油擦拭加热棒,保证其干燥和无杂质。

7、用酒精或汽油擦拭加热条,保证其干燥和无杂质。

8、将漆布胶带贴在加热棒表面,贴粘平整,不允许有皱褶、漆布胶带用于绝缘。

9、将镍铬合金带先固定到加热棒一端,在固定另一端。

10、最后再将外层漆布胶带贴好即可。

11、按照拆卸顺序装好。

(二)传送带运转调整:

1、传送带停止位置的调整:

1)传送带停止的位置,应该加热棒的中心对齐密封台的中心如图5。

2)加热棒和密封台之间的距离应该是7-10mm,如出现间隙变小,请更换托板调整弹簧。

3)工作一段时间后,由于机件磨损、动作协调产生误差会出现停带位置不准确,向前或向后,请调整行程开关拨片如图6。

4)如停带位置靠前,行程开关拨片1应顺时针转动,约3-5mm左右,调整完毕后,请将夹紧螺栓拧紧,以防松动。

2、传送带电机制的原理:

    电动机转子铁芯外圆与定子铁芯内圆都呈圆锥形,通电时定子磁场对转子有轴向拉力,使转子克服弹簧压力产生轴向位移,使主动环与后端离开,这时电动机便起动运转,断电时磁压力消失,转子在弹簧压力作用下沿轴向相反方向移动,使制动环与后端盖或风罩压合,这时电动机属于制动状态。

3、传送带电机是断电后制动电机,如发现传送带因惯性太大停靠位置不准时,需调整电机尾部制动片弹簧的螺母,将弹簧压缩增加压力,来保证制动效果,制动间隙应为1.5mm左右。

4、变速箱油位低时,应加20#机油,各转动、滑动部位适当加些20#机油或黄油。

5、真空泵的保养与维修、使用、注意事项见泵说明书

(三)接线说明:

 

1、 接断路器(主电源线380伏)。

2、 接真空泵线,打开配电柜接M1接线端。

3、 打开断路器。

(1) KM2升起上工作室。

(2) KM4看走带式否正转,如反转把主电源线换相。

(3) KM1接触器,看真空泵是否正转,如反转把M1接线端处换相。

(4) 1-3)正常,打开(电源开关)按工作,如不工作检查(***接近开关是否到位,如不到位,请关电源开关,按KM2到***接近开关)

 

Eight, machine maintenance:

(A), replace the heating strip (nickel-chrome strip):

1. Remove the bolt in the middle of the heating rod and remove the heating rod.

2. Remove the heating wire at both ends of the heating rod.

3. Remove the water pipes at both ends of the heating rod and remove the heating rods.

4. Loosen the tab screws at both ends and remove the old heating strip.

5, check the underlying linoleum tape for damage, if damaged should be replaced.

6. Wipe the heating rod with alcohol or gasoline to ensure it is dry and free of impurities.

7. Wipe the heated bar with alcohol or gasoline to ensure it is dry and free of impurities.

8, the lacquer cloth tape attached to the surface of the heating rod, sticky and smooth, does not allow wrinkles, lacquer cloth tape for insulation.

9. Fix the nickel-chromium alloy strip to one end of the heating rod first and fix the other end.

10. Finally, stick the outer linoleum tape.

11, according to the disassembly sequence installed.

(b) Conveyor belt operation adjustment:

1, conveyor belt stop position adjustment:

(1) The position where the belt is stopped should be aligned with the center of the heating rod as shown in Figure 5.

(2) The distance between the heating rod and the sealing table should be 7-10mm. If the gap becomes smaller, please replace the tray adjustment spring.

(3) After working for a period of time, due to the wear of the parts and the error caused by the coordination of the movement, the position of the stop belt will be inaccurate. Move forward or backward. Please adjust the stroke switch dial as shown in Figure 6.

(4) If the stop position is at the front, the stroke switch 1 should be rotated clockwise, about 3-5mm. After the adjustment, tighten the clamping bolts to prevent loosening.

2, the principle of transmission electrification mechanism:

    The outer ring of the rotor core of the motor and the inner circle of the stator core are conical. When the power is applied, the stator magnetic field has an axial tension on the rotor, so that the rotor overcomes the spring pressure and generates an axial displacement, so that the active ring and the rear end leave, and the motor then Starting operation, when the power is off, the magnetic pressure disappears, and the rotor moves in the opposite axial direction under the action of the spring pressure, so that the brake ring is pressed together with the rear end cover or the wind shield. At this time, the motor is in a braking state.

3、Conveyor motor is the brake motor after power off. If it is found that the conveyor belt is too inaccurate when the parking position is inaccurate, it is necessary to adjust the nut of the brake pad spring at the end of the motor, and the spring is compressed to increase the pressure to ensure the braking effect and brake clearance. Should be about 1.5mm.

4. When the transmission oil level is low, 20# oil should be added. Add 20# oil or butter to each rotating and sliding part.

5, vacuum pump maintenance and repair, use, attention to see the pump instructions

(c) Wiring instructions:

 

1, access the circuit breaker (main power line 380 volts).

2. Connect the vacuum pump line and open the power distribution cabinet to the M1 terminal.

3, open the circuit breaker.

(1) Press KM2 to go up to the studio.

(2) Check the KM4 to see if there is a forward rotation, and if it reverses, invert the main power line.

(3) Press the KM1 contactor to see if the vacuum pump is rotating forward. If reversed, change the phase at the M1 terminal.

(4) (1-3) normal, open (power switch) according to work, if not work check (upper position proximity switch is in place, if not in place, please turn off the power switch, press KM2 to the upper proximity switch) 

九、设备电路图:

Nine, equipment circuit diagram:

 

十、故障分析及排除方法:

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