连续盒式气调真空包装机

盒碗式气调真空包装机使用说明书

盒碗式气调真空包装机使用说明书

(双语版)

Instruction manual for box bowl type vacuum packaging machine

 (Bilingual Version)

一、 盒碗式气调真空包装机简介:

1.功能:

1) 本机适合各式食品的盒式包装,自动混合保鲜气体(通常为CO2N2O2)、连续自动完成进料、产品盒内气体置换、封口包装、分切,包装成品自动出料等步骤

2) 可完成复合包装膜、普通包装膜、防雾包装膜等不同材质的包装膜和包装盒进行封口包装

3) 控制部件采用可编程序控制器配合触摸屏实现人机界面对话各部分动作及控制参数均可由触摸屏设定、修改。控制方便可靠,精确灵活,故障率低;包装过程自动化程度高,包装成品率高

4) 气体置换(抽气·充气)、温度和时间等参数可以精确控制,确保产成品盒内保鲜气体精度和封口达到理想效果

5) 模具形状可按客户选定的包装盒样式进行定制

 

2. 结构:

1)主体结构采用SUS304食品级不锈钢材料制造、模具采用6061-T4材料精工制造。设计先进、结构合理、密封性好、防水防腐、坚固耐用。

2)整机(请参见“结构示意图”)采用机、电、气联合控制,由可编程序控制器配合触摸屏实现人机界面对话,各部分动作及控制参数均可通过触摸屏设定、修改。操作控制方便结构紧凑,运转平稳,性能可靠,适用范围广泛,是绿色食品包装的首选设备。

3. 用途:

可广泛用于肉、禽、鱼以及果蔬等新鲜食品、熟肉制品、面包糕点等焙烤食品的包装。经过气调包装的食品,可以较好地保持食品原有的口感、色泽、形状及营养,同时可达到较长的保鲜期

Box type air-conditioning vacuum packaging machine

user’s Guide

 

 

First, box-type air-conditioning vacuum packaging machine Description:

1. Function:

1) The machine is suitable for box packing of various foods, automatic mixing of fresh gas (usually CO2, N2, O2), continuous automatic feeding, gas replacement in the product box, sealed packaging, slitting, automatic packaging of finished products Wait for the steps.

2) The packaging film and packaging box of different materials, such as composite packaging film, ordinary packaging film and anti-fog packaging film, can be sealed and sealed.

3) The control unit uses a programmable controller and a touch screen to realize the man-machine interface dialogue. Each part of the motion and control parameters can be set and modified by the touch screen. The control is convenient and reliable, precise and flexible, and the failure rate is low; the whole process of packaging has a high degree of automation and high packaging yield.

4) The gas displacement (exhaust gas/air charge), temperature and time can be precisely controlled to ensure the accuracy of the fresh gas in the finished product box and achieve the desired sealing effect.

5) Mold shape can be customized according to customer’s selected box style.

2. Structure:

1) The main structure is made of SUS304 food grade stainless steel, and the mold is manufactured using 6061-T4 material. Advanced design, reasonable structure, good sealing, waterproof and antiseptic, durable.

2) The whole machine (please refer to “Structure Diagram”) adopts the combined control of machine, electricity and gas. The human-machine interface dialogue is realized by the programmable controller and touch screen. Each part of the action and control parameters can be set and modified through the touch screen. With convenient operation and control, compact structure, stable operation, reliable performance and wide application range, it is the first choice for green food packaging.

3. Uses:

It can be widely used in the packaging of baked goods such as fresh foods, cooked meat products, and bakery products such as meat, poultry, fish and fruits and vegetables. After modified atmosphere packaging foods can better maintain the original food taste, color, shape and nutrition, while achieving a longer shelf life.

 

 

结构示意图

二、盒碗式气调真空包装机技术参数:

气调保鲜包装机技术参数:

1)电源                          220V/50HZ

2) 最大功率                      4kw                 

3)工作气压                      0.6-0.8Mpa

4)混合保鲜气体储气罐压力        0.5MPa

    5)混合保鲜气体充气压力          0.180.45MPa

6)保鲜气体耗气量                4.8m³/h

7)置换率                        95.7

8)包装速度                    气调包装: 560~600/ 小时

                                 普通包装: 840~900/ 小时

9)整机重量                      980kg

10)外形尺寸                     4900×900×1600mm(长×宽×高)

2气体比例混合装置技术参数

1) 气体混合数:氧气、氮气、二氧化碳中的任意两种或三种。输出气压0.50.6 Mpa

2) 气体比例混合范围:0——100%

3) 保鲜气体源压力:0.5MPa

Second, box-type air-conditioning vacuum packaging machine technical parameters:

Modified atmosphere packaging machine technical parameters:

1) Power supply 220V/50HZ

2) Maximum power 4kw

3) Working pressure 0.6-0.8Mpa

4) Mixed fresh gas storage tank pressure 0.5MPa

     5) Mixed fresh gas inflation pressure 0.18 ~ 0.45MPa

6) Fresh air gas consumption 4.8m3/h

7) Replacement rate 95.7%

8) Packaging speed Modified atmosphere packaging: 560~600 boxes/hour

                                  Ordinary packing: 840~900 boxes/hour

9) The weight of the machine 980kg

10) Overall dimensions 4900×900×1600mm (length×width×height)

2, gas ratio mixing device technical parameters

1) Mixing gas: any two or three of oxygen, nitrogen, and carbon dioxide. Output pressure 0.5-0.6 Mpa.

2) Gas ratio mixing range: 0 – 100%.

3) Fresh-keeping gas source pressure: 0.5MPa.

、盒碗式气调真空包装机电路图:

本机电气系统由可编程控制器(PLC)、可编程人机界面、模拟量输入/输出模块、传感器、电动执行元件及相关电气元件构成。为确保操作人员的安全和机器的正常运行,机器的接地端子必须可靠而良好的接地。

Three, box-type air-conditioning vacuum packaging machine circuit diagram:

The machine’s electrical system consists of a programmable controller (PLC), a programmable human-machine interface, analog input/output modules, sensors, electric actuators, and related electrical components. In order to ensure the safety of the operator and the normal operation of the machine, the ground terminal of the machine must be reliably and well grounded.

电路原理图A:                   电路原理图B

 

电路原理图C

 

电路原理图D

 

电路原理图E

 

 

 

电路原理图F

 

 

 

 

四、盒碗式气调真空包装机操作指导书

 

开机前的准备工作

1、 检查电源电压是否符合机器的要求:220V/50HZ。检查接地保护是否正常。

2、 工作气压范围:0.6——0.8MPa

3、 下模部分是否有异物,热封薄膜是否正确安装。

4、 混合气体充气压力一般调节为0.18——0.40Mpa

5、 热封模温度是否达到封合要求,根据包装材料材质,一般130 ºC200 ºC

6、氧气、氮气、二氧化碳三种气源的接管是否正确连接。

7、氧气、氮气、二氧化碳三种气源的高压气瓶上的减压阀压力表设定值范围:0.5-0.6Mpa

图解操作说明

1、机器启动操作步骤

1.完成准备工作   →   2.按照送膜示意图装好盖膜   →   3).启动机器电源   →  4).选择包装方式:a.普通包装:进入时间设置设定普抽时间和热封时间;b.气调包装:进入气比设置设定气体比例并确认后再进入时间设置  →   5)时间设置   →   6)送膜设置   →  7)设置热封温度  →  8)按复位按钮很重要后再按启动按钮   →   9)进入生产(生产中如有异常请按复位键;任意状态下,按下急停按钮,机器立刻停止) →  10)包装完成

2功能使用设置说明

Fourth, box-type air-conditioning vacuum packaging machine operation instructions

 

Preparation before starting up

1. Check whether the power supply voltage meets the requirements of the machine: 220V/50HZ. Check if the ground protection is normal.

2, working pressure range: 0.6 – 0.8MPa.

3. Whether there is foreign matter in the lower mold part and whether the heat sealing film is correctly installed.

4, mixed gas inflation pressure is generally adjusted to 0.18 – 0.40Mpa.

5, whether the sealing mold temperature reaches the sealing requirements, according to the packaging material, generally 130 oC-200 oC

6. Whether the connection of oxygen, nitrogen, carbon dioxide gas source is properly connected.

7. Set values of the pressure relief valve on the high pressure gas cylinders of oxygen, nitrogen and carbon dioxide gas sources: 0.5-0.6Mpa.

Graphical instructions

1, the machine starts operation steps

1). Complete the preparations. 2). Install the cover film according to the schematic diagram of the film delivery. 3). Start the machine power supply. 4). Select the packaging method: a. Ordinary packaging: Enter the time setting setting the general sampling time and the heat sealing time. b. Atmosphere packaging: Enter the gas ratio Set the gas ratio and confirm before entering the time setting 5) Time setting 6) Film feeding 7) Setting the heat sealing temperature 8) Press the reset button (very important) Then press the start button 9) to enter the production (If there is an abnormality in the production, press the reset button; in any state, press the emergency stop button, the machine will stop immediately) 10) The package is completed

2, the use of function settings

2.1 开机画面——如(图1)

 

(图1

2.2 点选主菜单”进入选择菜单——(图2)

1) 点选(2)“自动+普包/气调/单步+普包/气调”;显示当前包装模式;当显示为“自动+普包/气调”时,此时按下复位键等待复位结束后,再按下启动键,机器根据设置数据连续进行普抽封合包装/置换气体封合包装(参见2.5当显示为单步+普包/气调”时,此时按下复位后等待复位结束后,再按下启动键,机器将进行一次普抽封合包装/置换气体封河包装(参见2.5)。

2)点选“计数清零”按钮,包装计数清除。

2.2 Click “Main Menu” to enter the selection menu – (Figure 2)

1) Click (Figure 2) “Auto + Package / Atmosphere / Single Step + Package / Atmosphere”; display the current packaging mode; when displayed as “Auto + Package / Atmosphere”, press this time The reset button waits for the reset to end, and then presses the start button. The machine will continue to pack and seal the pack according to the setting data. (Package 2.5) When this is displayed as “Single step + Package/Changing”, this Press the reset button and wait for the reset to complete. Press the start button again, and the machine will perform a general seal packing/replacement gas sealing package (see section 2.5).

2) Click the “count clear” button to clear the package count.

 

(图2

2.3 点选设置菜单”进入设置菜单—(图3),本机的参数设置都由此面板进入;(注:所有需要手动输入的参数在弹出的键盘上输入完成后都需要按ENT键确认)

2.3 Click “Settings Menu” to enter the setting menu-(Figure 3), the parameter setting of this machine is entered from this panel; (Note: All the parameters that need to be manually input need to press ENT key to confirm after entering the pop-up keyboard. )

 

(图3

2.4  气比设置:点选(图3)中“气比设置进入——(图4)

1)点选(图4)中三种气体“气比输入框设置混合气体比例;任一、任二、任三种气体气比之和必须等于100

2)点选(图4)中“A、B气采集输入框”设置储气罐储气压力(一般设置为0.4 Mpa);压力设置完成后点选“气比确认键,机器将按气比比例进行自动配气。(面板中波动值为混配气体实际采集状态,供检测和了解压力值)

3)如进行普通包装请依据需要的包装成品外观效果设置并调整(图5)中“普抽时间

2.4 Gas ratio setting: Click “Gas ratio setting” in the click (Figure 3) to enter – (Figure 4)

1) Select the ratio of gas mixture in the “Gas ratio input box” of the three gases (Figure 4); the sum of any gas ratio of any one, any two, any three must be equal to 100.

2) Click “A, B Gas Acquisition Input Box” in the “Select” (Figure 4) to set the gas storage pressure of the gas tank (usually set to 0.4 Mpa); after the pressure is set, click “Confirm Gas” button and the machine will press gas. The proportion of automatic gas distribution. (The fluctuation value in the panel is the actual collection status of the mixed gas for testing and understanding the pressure value)

3) If ordinary packaging is performed, please set and adjust the “popular time” according to the required appearance effect of the packaged product (Figure 5).

 

(图4

4)如进行气调包装须依据产成品内保鲜气体精度设置(图5)中“抽气时间”“充气时间”;(此项我公司可根据包装材质、包装盒容积及被包装物提供最佳设置数据;亦可自行调整设置)

5)点选“设置菜单”返回(图3)。

2.5  时间设置:点选(图3)中“时间设置进入——(图5)

1) 点选(图5)中 “抽气时间输入框可设置气调包装时抽除盒内空气时间。

2) 点选(图5)中 “充气时间输入框可设置气调包装时充入盒内混合保鲜气体时间。

3) 请依据需要的包装成品外观效果点选(图5)中 “普抽时间输入框设置普通包装时抽除空气时间

4) 点选(图5)中 “热封时间输入框可设置封合时间。

5) 点选“设置菜单”返回(图3)

4) If the modified atmosphere packaging should be based on the accuracy of the fresh gas in the finished product (Figure 5) set “extraction time” and “inflation time”; (This item can be provided by the company according to the packaging material, box volume and packaged materials Best setting data; you can also adjust settings yourself

5) Click “Setting Menu” to return (Figure 3).

2.5 Time Setting: Click “Time Setting” in the click (Figure 3) to enter – (Figure 5)

1) In the “Pumping time input box” in the figure (Figure 5), you can set the air time in the box during MAP.

2) In the “Inflation time input box” in the click (Figure 5), you can set the time for the fresh air to be filled in the box when the modified atmosphere is packaged.

3) Please select the “Extracting time input box” to set the air removal time for ordinary packaging according to the required appearance effect of the packaged finished product (Figure 5).

4) Click “Heat Seal Time Input Box” in the button (Figure 5) to set the sealing time.

5) Click “Settings Menu” to return (Figure 3)

 

(图5

2.6  送膜设置:点选(图3)中“送膜设置进入——(图6)

1) 如包装膜有印刷色标图案,则只需点选“光标信号”即可控制自动走膜。机器系统默认为无光标信号。

2.6 film delivery settings: click (Figure 3) in the “film supply settings” to enter – (Figure 6)

1) If the packaging film has a printed color pattern, just click on the “cursor signal” to control automatic film removal. The machine system defaults to no cursor signal.

 

(图6

2) 如包装膜没有印刷色标图案,则点选“无光标信号”,选择后还需设置拉膜时间。拉膜时间可参照:送膜电机速度约136mm/S,拉膜时间=所需覆膜长度/送膜速度

3) 点选“设置菜单”返回(图3)

2.7  温度设置:点选(图3)中“温度设置进入——(图7)

2) If there is no printing mark pattern on the packaging film, click “No Cursor Signal” and set the pull time after selection. Pulling film time can refer to: film feeding motor speed is about 136mm/S, pulling film time = required film length / film feeding speed

3) Click “Settings Menu” to return (Figure 3)

2.7 Temperature Setting: Click “Temperature Setting” in the click (Figure 3) to enter – (Figure 7)

 

(图7

1) 点选(图7)中 “1#、2#、3#输入框”设置封合温度。(1#、2#、3#表示3 件热封模具然后点选加热开始”,如需停止点选“加热停止

2)点选“设置菜单”返回(图3)

2.8  调试运行:点选(图3)中“调试运行进入——(图8)

1)此菜单中的指令必须在(图2)中“自动关”“单步关”下方可运行

2)此画面共有11个动作按钮,触摸某个按钮,机器进行相应动作一次,停止触摸动作即刻停止;

1) Select the “1#, 2#, and 3# input boxes” in the tap (Figure 7) to set the sealing temperature. (1#, 2#, and 3# indicate 3 pieces of heat-sealing dies) Then click “Start of heating”, if you want to stop clicking “Heat stop”

2) Click “Settings Menu” to return (Figure 3)

2.8 Commissioning operation: Click on “Debug Operation” in the click (Figure 3) – (Figure 8)

1) The commands in this menu must be run under “Auto Off” and “Single Off” in (Figure 2)

2) There are 11 action buttons in this screen. Touching a button will cause the machine to perform a corresponding action and stop the touch action immediately.

 

(图8

2)点选“设置菜单”返回(图3)

2.9  I/O检测点选(图3)中“I/O检测”进入——(图9)

1)I/O检测主要是对系统运行输入与输出状态进行显示和监测。

2) Click “Settings Menu” to return (Figure 3)

2.9 I/O Detection: Click “I/O Detection” in the click (Figure 3) to enter – (Figure 9)

1) I/O detection is mainly used to display and monitor the status of system input and output

 

(图9

2)机器在正常状态待运行情况下,I/O检测画面中急停、下模下位、夹盒后位送盒进位和档杆位1——3七个点位灯亮(红色)。

3)在机器运行过程中,机器进行相应动作开始时其对应灯亮,动作结束灯灭;机器出现故障时可通过此页面快速查找故障点。

2.10  DOS命令点选(图2)中“DOS命令”进入——(图10)

DOS口令为我司工作人员维护系统和设置系统参数入口,非专业人员请勿随意进入操作。

2) When the machine is in the normal state to be operated, the emergency stop in the I/O detection screen, the lower die lower position, the post-cartridge carry-in position of the clip box, and the lever positions 1-3 are lit (red).

3) During the operation of the machine, when the corresponding action of the machine starts, its corresponding light is on, and the action ends and the light is off; when the machine fails, the page can quickly find the fault point.

2.10 DOS Command: Click “DOS Command” to enter (Figure 2) – (Figure 10)

The DOS password is used by our staff to maintain the system and set system parameters. Non-professionals are not allowed to enter the operation.

 

(图10)

 

 

五、设备的维护和保养

1用户购机后,必须严格按说明书进行操作使用。

2设备必须有专人负责管理,为了保证设备的可靠运行,请按以下几点进行定期检查:

1、 观察设备运行是否正常、有无异常响声。

2、 钢瓶、气瓶、电磁阀、过滤减压阀接头有无漏气现象。

3、 检查气路是否畅通,定期清除过滤减压阀积水。

4、 紧固件、电源端子、接线端子是否松动,加热管是否松脱。

5、 电缆线有无破损,接地是否良好。

6、 电机是否过热,减速器轴承、刹车是否卡住或抱死。

7、 保持触摸屏面清洁,清洁时要停机断电,防潮、防污、防戳。

8、 检查各电气输入开关是否完好。

3  自机器发货之日起,电气元件损坏在六个月内我公司负责免费更换和维修;

4  下列情况我公司给予维修,但维修期间所产生的一切费用由被维修方承担;

1)不可抗力和人为事故导致的损坏;

2)安装不当等非制造质量原因导致的损坏;

3未按使用说明书进行正确操作使用、维修、保养或私自更换零件造成的损坏;

4)擅自改变设备系统参数造成的损坏;

六:设备常见故障及排除方法

1、设备不运行:可能由以下原因引起并作相应处理

  1)急停开关是否复位,工作气压是否正常。

  2)保鲜气压是否正常。

  3)保鲜气体原压力不足导致配气不停,增加气压原压力。

  4)检查气缸磁性开关信号。(该开关安装在下模气缸上),“挪亮”对应的磁性开关。

  5)确定工作主画面的设置是否正确。

  6)动力气源是否正常,截止阀是否关死。

  7)断电一次,数秒后,重新上电,复位、起动。

  8)气缸调速阀是否关死,油污器积水是否过多。

 2、 包装盒某一角(点)封合不严:可能由以下原因引起并作相应处理

  1)盒子封口边缘是否平齐,有无凹凸点。

  2)薄膜有无油污点或打皱。

  3)下模具封口硅胶受损或脱落。

  4)加热模导柱弹簧变形(更换弹簧)。

3、整盒封口强度不够,可能由以下原因引起并作相应处理

   1)热封温度不够,调整温度设置中的设定温度。

2)热封薄膜装反或者材质不对

   3)适当延长热封的时间。

   4)部分加热管损坏(更换加热管)。

5)工作压力不够,调整工作压力

4、加热模“粘盒”,可能由以下原因引起并作相应处理

   1)加热模脏了,清洁布蘸酒精清洗。

   2)热封温度过高。

   3)切刀齿要修整。

 

Fifth, equipment maintenance and maintenance

1 After the user purchases the machine, he must strictly follow the instructions for operation and use.

2 The equipment must be managed by someone who is responsible for it. To ensure the reliable operation of the equipment, perform periodic inspections according to the following points:

1. Observe the normal operation of the equipment and whether there is any abnormal noise.

2. Cylinder, gas cylinder, solenoid valve, and filter pressure reducing valve connector have no leakage phenomenon.

3, check the air flow is clear, regularly remove the filter pressure relief valve water.

4. Whether the fasteners, power terminals, and connecting terminals are loose and if the heating tube is loose.

5. Whether the cable is damaged or not, and the grounding is good.

6. Whether the motor is overheated or if the reducer bearing or brake is stuck or locked.

7. Keep the touch screen clean, shut down when cleaning, moisture, anti-fouling, anti-stamp.

8. Check if each electrical input switch is in good condition.

3 From the date of shipment of the machine, the electrical components are damaged within six months and our company is responsible for free replacement and maintenance;

4 Our company will provide maintenance in the following cases, but all expenses incurred during the maintenance period shall be borne by the maintenance party;

1) Force majeure and damage caused by man-made accidents;

2) Damage caused by non-manufacturing quality reasons, such as improper installation;

3) Damage caused by improper operation, maintenance, maintenance or unauthorized replacement of parts not in accordance with the instructions for use;

4) Change the damage caused by the system parameters without authorization;

VI: Common faults and troubleshooting methods

1, the equipment does not operate: may be caused by the following reasons and deal with accordingly

  1) Whether the emergency stop switch is reset and the working pressure is normal.

  2) Whether the fresh air pressure is normal.

  3) Insufficient original pressure of the fresh gas causes the gas distribution to stop, increasing the original pressure of the gas pressure.

  4) Check the cylinder magnetic switch signal. (The switch is installed on the die cylinder), “brighten” the corresponding magnetic switch.

  5) Determine if the settings for the main work screen are correct.

  6) Whether the power source is normal and the shut-off valve is dead.

  7) Power off once, after a few seconds, re-power on, reset and start.

  8) Whether the cylinder speed control valve is dead or not, and whether there is too much water in the oil trap.

 2. Poor sealing of one corner (point) of packing box: It may be caused by the following reasons and dealt with accordingly

  1) Whether the edge of the box seal is even and there are no bumps.

  2) The film has no oil stains or wrinkles.

  3) The lower mold sealing silicone is damaged or peeled off.

  4) Deformation of the heating module guide spring (replacement spring).

3, the entire box seal strength is not enough, may be caused by the following reasons and dealt with accordingly

   1) The heat seal temperature is not enough, adjust the set temperature in the temperature setting.

2) The heat seal film is loaded or the material is not correct

   3) Properly extend the time of heat sealing.

   4) Part of the heating tube is damaged (replace the heating tube).

5) Work pressure is not enough, adjusting work pressure

4, heating die “sticky box” may be caused by the following reasons and deal with accordingly

   1) The heated mold is dirty, and the cleaning cloth is cleaned with alcohol.

   2) The heat seal temperature is too high.

   3) The cutter teeth must be trimmed.

 


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