滚动真空包装机使用说明书双语版

广元机械
广元机械

 

 滚动真空包装机使用说明书

continuous vacuum packaging machine manual

双语版

 

使用须知

尊敬的用户:
    本产品的制造采用先进的技术,使用安全。但也会存在潜在的危险,特别是由于非专业人员的操作或者非常规使用所产生的危险。
    对任何一次操作,操作人员必须准备书面说明,并且说明要使用操作。
    使用这些操作说明可以使操作人员熟悉产品的结构,操作步骤和日常维护。
    因为安全原因,对本产品任何未经授权的改装和调整,不承担保证责任。
    请将这本操作说明放在机器附近,以便随时注意安全说明和重要信息。

一、前言:

    感谢您选购滚动真空包装机

    使用者需充分理解本说明书对于使用本产品的要求。如有疑问,请联系咨询供货商。

    此说明书请妥善保存在设备使用现场。

二、概述:

    真空包装袋内抽成真空,然后封口,使袋内形成真空,从而可使被包装物品达到隔氧、保鲜、防霉、防锈、防蛀、放污染等目的,有效地延长保质期、保鲜期、便于存放和运输。

三、用途:

滚动全自动真空包装机是现代新型的包装机械,采用微电脑控制,主要原器件为进口原件,它适用于各种塑料复合薄膜袋或铝箔复合薄膜袋,对各类生熟食品、肉类制品、酱制品、果品、粮食、药材、化学品、精密仪器、服装、五金产品、电子元件等各种固体、粉状物体、液体进行真空包装。

滚动真空包装机

Terms and Conditions

respected user:

    This product is manufactured using the most advanced technology and is safe to use. However, there are potential dangers, especially due to the operation of non-professionals or the danger of unconventional use.

    For any operation, the operator must prepare a written explanation and explain the operation.

    Using these operating instructions can familiarize the operator with the product’s structure, operating procedures and routine maintenance.

    For security reasons, there is no guarantee of any unauthorized modification or adjustment of this product.

    Please place this operating instruction near the machine so that safety instructions and important information are always available.

I. Introduction:

    Thank you for choosing a rolling vacuum packaging machine

 

       Before installing or using this device, please be sure to read this manual carefully.

    Users should fully understand the requirements of this manual for using this product. If you have any questions, please contact the consulting supplier.

    This manual should be kept in the equipment use site.

Second, an overview:

    The vacuum bag is evacuated and then sealed to form a vacuum inside the bag, so that the packaged articles can achieve the goals of oxygen barrier, freshness preservation, mildew proofing, rust prevention, anti-dusting, and pollution release, effectively extending the shelf life and the freshness preservation period. For easy storage and transportation.

Third, use:

    Rolling automatic vacuum packaging machine is a modern new type of packaging machine, which adopts microcomputer control. The main original device is imported original. It is suitable for all kinds of plastic composite film bags or aluminum foil composite film bags, and it is suitable for all kinds of raw and cooked foods, meat products, Soy products, fruits, food, medicines, chemicals, precision instruments, clothing, hardware products, electronic components and other solid, powdered objects, liquid vacuum packaging.

 

五:操作面板:

 

Five: operation panel 

 

六、机器各部分名称:

Sixth, the name of each part of the machine:

 

 真空包装机结构名称.png

六、机器的安装、配管及接线:

    工作场地应配备三相四线380V电源和冷却水源,冷却水对电热棒进行冷却。

(一)设备安装:

1、将设备置于所在位置,调整四个支撑螺杆,使方向脚轮离地面10-20mm,保证设备水平后,紧固支撑螺杆上的螺母。

2、真空泵尽量安装在机体附近。

3、如【真空包装机网站系统屏蔽违禁词一个】体与真空泵距离拉长,真空需加长时间,导致机体抽气能力下降。

(二)设备的配管:

1、决定好机体及真空泵位置后,将配备的钢丝软管切到适当长度,利用密封胶和管卡把机体和真空泵连接好。

2、机体的加热棒需要冷却水,通过配备的塑料软管进行配管  加热棒的最小冷却水量2L/min.

(三)设备的配线:

1、机体和真空泵总功率为2KW—6KW(随着真空泵大小决定功率),根据此数据选择适当的电闸和保险丝。

2、将机体的电源线接到电闸上,然后将真空泵的电源接到真空泵的电机上。

3、接通电源后,打开电源开关,真空泵运转,如果反转,则调换三相电源中任意两相,输送带电机和升降电机跟真空泵相序一致。

Sixth, the installation of the machine, piping and wiring:

    The work site should be equipped with three-phase four-wire 380V power supply and cooling water source, and the cooling water can cool the electric heating rods.

(I) Equipment Installation:

1. Place the device in its position and adjust the four supporting screws so that the steering wheel is 10-20mm away from the ground. After the equipment is level, tighten the nuts on the supporting screw.

2. Vacuum pump should be installed near the body.

3. If the distance between the body and the vacuum pump is long, the vacuum needs to be increased for a long time, which will cause the air pumping capacity of the body to decrease.

(b) Equipment piping:

1. After deciding on the position of the airframe and the vacuum pump, cut the equipped wire hose to the appropriate length and use a sealant and a pipe clamp to connect the airframe to the vacuum pump.

2. The heating rod of the body needs cooling water and the piping is equipped with a plastic hose. The minimum cooling water volume of the heating rod is 2L/min.

(c) Wiring of equipment:

1. The total power of the body and the vacuum pump is 2KW-6KW (depending on the size of the vacuum pump determines the power), select the appropriate switch and fuse according to this data.

2. Connect the power cord of the body to the switch, and then connect the power of the vacuum pump to the motor of the vacuum pump.

3. After the power is turned on, turn on the power switch and the vacuum pump runs. If reversed, replace any two phases in the three-phase power supply. The phase sequence of the conveyor belt motor and lift motor is the same as that of the vacuum pump.

七、操作方法:

(一)运行前准备:

1、检查真空泵油位。

2、打开加热棒冷却水。

3、完成以上准备工作后方可启动设备。

(二)电脑使用:

1、显示屏各按键的用途:

    屏幕出现清洗画面时按下此键,输送带运转调节时间时左右移动,指个位、◁▷十位、百位翻页时间加减▽△。

清洗开始

        清洗停止

        计数清零

2、各画面:a:

该画面中按下“SET”是输送带停止。

          b:

抽空(S)放气(S)

  加热(S)调速(S)      延时(S)计数(S)

 

    在该画面中若调节抽空时间,可按下SET键,直至找到光标在“抽空”处时,此时按下“△▽”两键,可任意调节时间,调好后按下ENT确认即可,其它类推。

          c:

      临视窗口

抽空

 

(三)工作结束时的操作:

1、按下急停或停止。

2、关闭温度选择开关。

3、关闭电源开关。

4、关闭总电源开关。

(四)面板按钮作用:

1、温度调节钮:调节高、中、低三个温度,可根据包装物不同进行选择。

2、电源指示灯。

3、停止按钮:当正在抽空时按下此钮,设备须完成该次程序后停止,当输送带运转时按下次钮,须碰到微动开关后停止。

4、急行按钮:正在抽空或输送带运转按下此钮,设备处于初始状态。

Seven, operation method:

(I) Preparation before operation:

1, check the vacuum pump oil level.

2, open the heating rod cooling water.

3, complete the above preparation before starting the equipment.

(b) Computer use:

1, the use of display buttons:

    When the cleaning screen appears on the screen, press this key to move the conveyor belt around the time of the adjustment. Refer to the one-digit, ten-digit, or hundred-digit page-turning time.

Cleaning starts

        Cleaning stopped

        Counting cleared

2. Each screen: a:

 

Press “SET” in this screen to stop the conveyor.

          b:

Pump down (S) Vent (S)

  Heating (S) Speed Control (S) Delay (S) Count (S)

 

    In this screen, if you want to adjust the pumpdown time, press the SET button until you find the cursor at the “vacuum” position. Press the “△▽” two buttons at this time, you can adjust the time, adjust and press the ENT button to confirm. , Other аnalogs.

          c:

      Proview window

Take time

 

(iii) Operation at the end of the work:

1, press the emergency stop or stop.

2. Turn off the temperature selection switch.

3, turn off the power switch.

4. Turn off the main power switch.

(four) the role of the panel button:

1, the temperature control button: adjust the high, medium and low temperature, according to different packaging options.

2, power indicator.

3. Stop button: When this button is pressed while the pump is empty, the equipment must be stopped after completing the program. When the conveyor belt is pressed, the button must be pressed to stop after touching the micro switch.

4. Emergency button: Either evacuation or conveyor operation Press this button, the device is in the initial state.

八、机器的保养:

(一)、更换加热条(镍铬合金带):

1、拆下电热棒中间的螺栓,取下电热棒。

2、拆下电热棒两端的加热线。

3、拆下电热棒两端的水管,取下加热棒。

4、松开两端的压片螺丝,取出旧的加热条。

5、检查底层的漆布胶带有无破损,如有破损应更换。

6、用酒精或汽油擦拭加热棒,保证其干燥和无杂质。

7、用酒精或汽油擦拭加热条,保证其干燥和无杂质。

8、将漆布胶带贴在加热棒表面,贴粘平整,不允许有皱褶、漆布胶带用于绝缘。

9、将镍铬合金带先固定到加热棒一端,在固定另一端。

10、最后再将外层漆布胶带贴好即可。

11、按照拆卸顺序装好。

(二)传送带运转调整:

1、传送带停止位置的调整:

1)传送带停止的位置,应该加热棒的中心对齐密封台的中心如图5。

2)加热棒和密封台之间的距离应该是7-10mm,如出现间隙变小,请更换托板调整弹簧。

3)工作一段时间后,由于机件磨损、动作协调产生误差会出现停带位置不准确,向前或向后,请调整行程开关拨片如图6。

4)如停带位置靠前,行程开关拨片1应顺时针转动,约3-5mm左右,调整完毕后,请将夹紧螺栓拧紧,以防松动。

2、传送带电机制的原理:

    电动机转子铁芯外圆与定子铁芯内圆都呈圆锥形,通电时定子磁场对转子有轴向拉力,使转子克服弹簧压力产生轴向位移,使主动环与后端离开,这时电动机便起动运转,断电时磁压力消失,转子在弹簧压力作用下沿轴向相反方向移动,使制动环与后端盖或风罩压合,这时电动机属于制动状态。

3、传送带电机是断电后制动电机,如发现传送带因惯性太大停靠位置不准时,需调整电机尾部制动片弹簧的螺母,将弹簧压缩增加压力,来保证制动效果,制动间隙应为1.5mm左右。

4、变速箱油位低时,应加20#机油,各转动、滑动部位适当加些20#机油或黄油。

5、真空泵的保养与维修、使用、注意事项见泵说明书

(三)接线说明:

 

1、 接断路器(主电源线380伏)。

2、 接真空泵线,打开配电柜接M1接线端。

3、 打开断路器。

(1) KM2升起上工作室。

(2) KM4看走带式否正转,如反转把主电源线换相。

(3) KM1接触器,看真空泵是否正转,如反转把M1接线端处换相。

(4) 1-3)正常,打开(电源开关)按工作,如不工作检查(【真空包装机网站系统屏蔽违禁词一个】接近开关是否到位,如不到位,请关电源开关,按KM2到【真空包装机网站系统屏蔽违禁词一个】接近开关)

 

Eight, machine maintenance:

(A), replace the heating strip (nickel-chrome strip):

1. Remove the bolt in the middle of the heating rod and remove the heating rod.

2. Remove the heating wire at both ends of the heating rod.

3. Remove the water pipes at both ends of the heating rod and remove the heating rods.

4. Loosen the tab screws at both ends and remove the old heating strip.

5, check the underlying linoleum tape for damage, if damaged should be replaced.

6. Wipe the heating rod with alcohol or gasoline to ensure it is dry and free of impurities.

7. Wipe the heated bar with alcohol or gasoline to ensure it is dry and free of impurities.

8, the lacquer cloth tape attached to the surface of the heating rod, sticky and smooth, does not allow wrinkles, lacquer cloth tape for insulation.

9. Fix the nickel-chromium alloy strip to one end of the heating rod first and fix the other end.

10. Finally, stick the outer linoleum tape.

11, according to the disassembly sequence installed.

(b) Conveyor belt operation adjustment:

1, conveyor belt stop position adjustment:

(1) The position where the belt is stopped should be aligned with the center of the heating rod as shown in Figure 5.

(2) The distance between the heating rod and the sealing table should be 7-10mm. If the gap becomes smaller, please replace the tray adjustment spring.

(3) After working for a period of time, due to the wear of the parts and the error caused by the coordination of the movement, the position of the stop belt will be inaccurate. Move forward or backward. Please adjust the stroke switch dial as shown in Figure 6.

(4) If the stop position is at the front, the stroke switch 1 should be rotated clockwise, about 3-5mm. After the adjustment, tighten the clamping bolts to prevent loosening.

2, the principle of transmission electrification mechanism:

    The outer ring of the rotor core of the motor and the inner circle of the stator core are conical. When the power is applied, the stator magnetic field has an axial tension on the rotor, so that the rotor overcomes the spring pressure and generates an axial displacement, so that the active ring and the rear end leave, and the motor then Starting operation, when the power is off, the magnetic pressure disappears, and the rotor moves in the opposite axial direction under the action of the spring pressure, so that the brake ring is pressed together with the rear end cover or the wind shield. At this time, the motor is in a braking state.

3、Conveyor motor is the brake motor after power off. If it is found that the conveyor belt is too inaccurate when the parking position is inaccurate, it is necessary to adjust the nut of the brake pad spring at the end of the motor, and the spring is compressed to increase the pressure to ensure the braking effect and brake clearance. Should be about 1.5mm.

4. When the transmission oil level is low, 20# oil should be added. Add 20# oil or butter to each rotating and sliding part.

5, vacuum pump maintenance and repair, use, attention to see the pump instructions

(c) Wiring instructions:

 

1, access the circuit breaker (main power line 380 volts).

2. Connect the vacuum pump line and open the power distribution cabinet to the M1 terminal.

3, open the circuit breaker.

(1) Press KM2 to go up to the studio.

(2) Check the KM4 to see if there is a forward rotation, and if it reverses, invert the main power line.

(3) Press the KM1 contactor to see if the vacuum pump is rotating forward. If reversed, change the phase at the M1 terminal.

(4) (1-3) normal, open (power switch) according to work, if not work check (upper position proximity switch is in place, if not in place, please turn off the power switch, press KM2 to the upper proximity switch) 

九、设备电路图:

Nine, equipment circuit diagram:

 

十、故障分析及排除方法:

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继续阅读滚动真空包装机使用说明书双语版

真空包装机包装食品杀菌后涨袋破罐的原因是什么?

真空包装机包装食品杀菌后涨袋破罐的原因是什么?

在食品生产者,真空包装机包装后涨袋是一种常见的生产事故,如何对事故原因进行快速分析,是食品生产企业管理技术人员的重要课题,为了更好地为真空包装机使用户服务,我们广元机械真空包装机工程师和中远机械杀菌锅工程师一起对真空包装的涨袋破罐原因进行分析,希望对迅速解决问题起到帮助。

广元真空包装机
广元真空包装机

涨袋破罐分两种情况,一种是杀菌出锅时发现涨袋破罐,一种是在货架上或仓库里未超保质期出现的涨袋破罐。

杀菌出锅时涨袋破罐原因
1.现象:全部位置出现涨袋破罐。
原因:杀菌后冷却时压力控制偏低了,造成包装袋内压力大于外部压力,形成涨袋罐。
对策:使用全自动杀菌锅杀菌,或提高冷却时反压压力。温度和压力对照值参看43485222.cn。
2.现象:现象:全部位置出现涨袋破罐。
原因:降温速度过快,真空包装产品内部处于压力状态。
对策:缓慢降温,通过提高降温水温度或延长降温时间来使包装袋内外压力达到平衡。
3.现象:全部位置出现涨袋破罐。
原因:真空包装袋或真空包装玻璃瓶质量差。
对策:换包装袋。
4.现象:全部位置出现涨袋破罐。
原因:真空包装机真空度变差,袋内或罐内空气量大,造成加热时【真空包装机网站系统屏蔽违禁词一个】,引起涨袋破罐。
对策:检查真空泵真空度,看看指针是否能抽到底,或更换大抽力的真空包装机。
5.现象:规律性的在某个位置出现涨袋破罐。
原因:锅体设计不合理,有冷气团未排干净。
对策:及时反馈厂家,进行改造。
6.现象:规律性的在某个位置出现涨袋破罐。
原因:进气或进水管道部分孔堵塞或破裂,造成产品杀菌温度不一致。
对策:进水试机,看是否堵塞或破裂。
7.现象:全部位置出现涨袋破罐。
原因:进料温度低,出锅温度高,食品热涨,造成涨袋破罐。
对策:保持进出料温度一致。

在货架上或仓库里未超保质期出现的涨袋破罐原因
1.现象:整批全部涨袋。
原因:真空包装机真空变差。
对策:检查真空包装机,提高真空效果。
2.现象:整批全部涨袋。
原因:杀菌温度或杀菌杀菌不够,杀菌不彻底。
对策:提高杀菌温度,或延长杀菌时间。
3.现象:整批全部涨袋。
原因:原材料污染严重
对策:加强管理,杜绝病死畜肉污染。
4.现象:整批全部涨袋。
原因:包装袋污染
对策:更换真空包装袋
5. 现象:部分产品涨袋。
原因:包装袋质量不稳定。
对策:换包装袋
6. 现象:部分产品涨袋。
原因:保管不当,造成产品被晒或温度过高。
对策:避光阴凉通风保管
7.现象:部分产品涨袋。
原因:参数被人为调整,真空质量达不到。
对策:加强生产工艺管理,增加视频监控系统,防止人员作假。

对于生产【真空包装机网站系统屏蔽违禁词一个】现的事故,如是多班次连续出现,就要对设备,原材料,包括真空包装机,杀菌锅,真空包装袋进行检查。
如是偶尔出现,应加强生产管理,对职工进行操作和思想的培训。

真空包装机维修

真空包装机维修

真空包装机是一种高精密的食品机械,如果使用不当,便会损坏,那么真空包装机常见故障有哪些?怎样维修呢?
在真空包装机出厂时,一般会赠送易损件,常送的有加热条,加热绝缘布,真空油。这三种就是常见故障需要用到的配件。
1.加热条烧断。
现象:开机后,真空表能抽到0,但是包装袋不封口。常见的原因就是加热条烧坏。
原因:造成加热条烧坏的原因有电压不稳,连续工作时间太长,环境温度过高。
对策:更换加热条。
维修注意事项:
加热条在真空包装机上盖内,拆下固定加热条总成的螺丝可以拆下加热条,注意不要划破加热条总成下的气囊,它是起到一个压紧加热条在包装袋上的作用,划破了就不能压紧,不能封口了。
更换加热条需要两条同时更换,不能只换一条。要换同一批次,同一宽度的加热条,不可以混用,否则会造成两边加热条电流不一样,还是会烧加热条。
更换加热条要注意加热条正反面,要让光滑的一面朝下,压在包装袋上。反面不光滑,边上有毛刺,容易刺破绝缘布造成漏电,刺破包装袋,造成真空包装袋漏气。
更换加热条时,顺便把加热布也更换了。

加热条镍铬条比镍铁条耐用,进口加热条比国产加热条耐用。

普通加热条约10元一条,进口加热条约30元一条。加热布10元一条。
总共维修成本价格在20-80元。

真空包装机维修
真空包装机维修-真空泵更换真空油

2.真空油少了。
现象:抽真空到零的时间延长,产品保质期缩短。开真空包装机后盖,看真空泵油窗,发现不到油窗的一半。
原因:使用时间长了,没有及时加真空油。
对策:添加真空油。
维修注意事项:真空油不要加过满,不能超过视窗的2/3,否则会漏油,冒蓝烟,真空泵发热。
未用完的真空油要密封好,防止进水,进氧气,影响真空油使用。开盖后的真空油最好在1年内用完。

真空油成本,60-100元/升
3.真空油污染了。
现象:抽真空不能抽到零,产品保质期严重缩短。开真空包装机后盖,看真空泵有机玻璃视窗里的真空油有泡沫甚至发黑。
原因:包装产品温度很高,水蒸气很多就开始真空包装,造成水蒸气进入真空油中,含水的真空油发混,容易起泡沫,真空变差。
对策:开真空泵下部放油螺丝,将被污染的真空油放干净,严重发黑的可用新真空油冲洗,然后上紧下部螺丝,加入真空油。
维修注意事项:下部螺丝要上紧,防止漏油。
真空油不要加过满,不能超过视窗的2/3,否则会漏油,冒蓝烟,真空泵发热。
未用完的真空油要密封好,防止进水,进氧气,影响真空油使用。开盖后的真空油最好在1年内用完。

真空包装机-真空油
真空包装机-真空油

真空油成本,60-100元/升,国产的便宜,进口的贵。上图为普旭真空泵专用进口真空油。
广元真空包装机在出厂时,都经过负荷试验,真空包装机合格方可出厂,这几种故障属于正常使用保养不当造成的。
一般连续运行的食品厂,每个班都要检查真空油情况,每个月更换一次真空油。非连续运行的个人用真空包装机,在使用前要检查真空油的液位和质量是否达到要求,决定是添加还是更换真空油。真空油是在真空泵缸套内起到【真空包装机网站系统屏蔽违禁词一个】和密封作用的,直接影响真空质量和真空泵寿命。